The improved design of materials processing equipment and systems
must rely on an integrated "cycle" that begins, and
ends, with materials. The first, or "analytical," part
of the cycle begins with the identification of key material needs,
followed by process definition, the development of physical models,
and, finally, (large-scale) simulation; the second, or "synthetic"
part of the cycle, proceeds *from* simulation to simplified process
models to model--based optimization and control to selection of
sensors and actuators and, finally, to process innovation and
improved product. In actual practice,the cycle will not be sequential;
for example, control strategies must be considered during initial
process characterization and system design.
In these two workshops we will investigate this materials processing
design cycle, with the first and second workshops focused primarily,
though not exclusively, on the first and second parts of the cycle,
respectively. The materials systems of foremost interest are thin
films, however the application of mathematical techniques from
other areas--including domains well outside materals
processing--is an important theme of both workshops, particularly
the second. Speakers and participants will be drawn from industry,
government laboratories, and academia, and will represent a broad
range of physical and mathematical interests.
Key issues to be addressed in the first workshop include the collaborative
*experimental*/mathematical development of appropriate physical
models for thin films and related
systems; the reconciliation of disparate atomistic and continuum
time and length scales; the
evaluation of current atomistic and continuum simulation capabilities
and limitations; and the identification of materials processes
well--suited to both stimulate *and* demonstrate the benefits
of integrated modeling, simulation, optimization, control, and
sensing. Key issues to be addressed in thesecond workshop include
the role of large-scale simulation, both direct and indirect,
in system
design, optimization, and control; the identification of the range
of variables and associated models relevant to optimization and
feedforward and feedback control in materals processing systems;
and the need for new control, optimization, and sensing advances
for materials processing applications
Organizers: Malcolm R. Beasley, Louis Auslander, Geoffrey
McFadden, David
Srolovitz.
The first workshop will focus on three main issues. The first
is the development of physical models of film growth processes.
This includes the identification of the microscopic physics
that determines microstructure, morphology and property evolution
in thin films and the relationship of these to deposition conditions.
The second issue is the extraction of continuum (PDE) level
representations of these physical phenomena. The third theme
is the development of simulation procedures for the film and/or
deposition chamber scale modeling of the growth process.
The workshop sessions will begin with a discussion of the overall
need for modeling of film growth
processes and review recent experience in implementation of
physically based modeling of materials processing/film growth
in industry. The next session will focus on the experimental
state-of-the-art and the problems and opportunities in several
different film growth technologies. The following sessions will
address the physical modeling of film growth on increasing time
and length scales. This will include atomic scale, microstructural
scale, continuum level descriptions of thin film structure/property
development and deposition chamber level modeling of the growth
processes. A central issue to be addressed here is the spanning
of these disparate length/time scales and the identification
of the important features that must be extracted at each scale.
Next, the workshop will focus on the mathematical issues central
to the practical computational implementation of the film growth
modeling on appropriate length and time scales and approaches
for combining modeling at
different scales where appropriate.
The workshop will consist of invited presentations, extended
discussion periods and cross-disciplinary break-out groups,
culminating in a final synthesis session.
Organizers: Stephen
Boyd, and Tony
Patera.
The second workshop will focus on three issues. The first issue
is the need for new methods for the
incorporation of large--scale simulation into the system design
process, from direct insertion of
large--scale simulation in optimization procedures, to the development
of static and dynamic
reduced--order models for subsequent optimization and real--time
control. The second issue is the
need for a hierarchy of variables and associated models in the
design process, from large--scale
system models for nonlinear optimization, through intermediate
models for feedforward control
(recipe generation), to fast, local models for real--time sensing
and control. The third theme is the
need for new control and optimization advances, including methods
that blend real--time feedback
control with run-to-run feedback control and step-to-step feedforward
compensation; control
system design tools for materials processing applications that
permit, for example, rapid
identification of promising sensor/actuator configurations; and
improved computational algorithms
for open--loop process optimization.
The workshop sessions will include case studies of current industrial
practice in equipment and
process design; case studies of current commercial and research
simulation successes in materials
processing and related applications; techniques for optimization
and control based on
partial--differential--equation state desciptions; methods for
the development of static and dynamic
reduced--order models from large--scale simulation; case studies
of applications of control theory
to real materials processing systems; techniques for model--based
control and optimization; system
identification and statistical approaches in materials processing
applications; and innovative sensing
strategies and technologies.
The workshop sessions will consist of invited presentations, discussions,
topical and
cross-disciplinary break--out groups, and closing summary and
synthesis sessions. Presentations
will address the workshop themes through cases studies, descriptions
of relevant current research,
or reviews.
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