Mathematical Modeling in Industry-A Workshop for Graduate
Students
Chemical/Mechanical Planarization in Semiconductor Manufacturing
Tutor: Len Borucki, Motorola
Chemical/mechanical polishing utilizes a liquid slurry containing
very fine particles to planarize the surface of a wafer. The slurry
coats the top of the wafer and is pressed between the wafer and a
flexible circular rotating pad. The surface of the pad in contact with
the slurry is not smooth, but contains grooves and is "conditioned"
so that the entire surface contains small scratches. The conditioning
process greatly affects the polishing performance. So does the pressure
applied to the pad.
The liquid in the slurry is formulated to have a slight etching
effect. As the slurry flows over the wafer surface, the suspended
particles abrade the surface and the liquid in the slurry etches
the abraded area. The process is somewhat like using a rotary
buffer to polish the finish on a car. The overall objective is
to understand how the achievable flatness is related to the many
variables that might be controlled in the process, for example
the pressure on the pad, the rotation speed, the sizes of the
particles in the slurry, the pad conditioning, the chemistry of
the liquid used in the slurry, etc.
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